Outdoor gear manufacturer Deuter, in collaboration with plastics specialist Oechsler, has developed a new back system for its bike backpacks based on additive manufacturing. For the first time, the Hiline 8 and 14 models feature a 3D-printed pad system made from elastomeric polyurethane (EPU). The aim is to optimize wearing comfort while reducing weight and meeting environmental requirements.
At the core of the system is an open-porous structure produced via 3D printing. Compared to traditional foam materials, it offers greater air permeability, which significantly improves back ventilation. The manufacturing process uses less material, helping to reduce waste and conserve resources. The materials used are recycled and meet standards such as bluesign®, Green Button, and PFAS-free compliance. The product is also ClimatePartner certified.
In addition to improved thermal regulation, the EPU-based back system provides structural benefits. The material flexibly adapts to the body’s shape, ensuring even pressure distribution. The back panel includes an integrated viscoelastic foam protector that shields the spine during intense activity. Vest-style shoulder straps and adjustable chest and hip belts ensure a secure fit, even during dynamic movement on demanding trails.
Additive manufacturing allows Deuter to precisely tailor the padding geometry to ergonomic needs. At the same time, the system’s modular design opens up new possibilities for future model variants with varying ventilation and protection profiles. This marks a growing role for 3D printing in the development of functional outdoor equipment.
Metal Binder Jetting: The Key to Efficient Tool Manufacturing? - Exclusive Insights from INDO-MIM
Fill out the form and get instant access to an exclusive webinar on HP's Metal Binder Jetting 3D printing technology with exciting insights from INDO-MIM.Subscribe to our Newsletter
3DPresso is a weekly newsletter that links to the most exciting global stories from the 3D printing and additive manufacturing industry.
