AddUp releases a new material for the development of complex injection molds

AddUp, a specialist in metal additive manufacturing, presents a new solution for shaping AISI 420 steel. This material, commonly used in plastic injection molding, can now be used for additive manufacturing. AISI 420 steel enables mold manufacturers to develop new, more complex and efficient molds. This material is now available for all FormUp 350 New Generation Powder Bed Fusion (PBF) machines.

Compatible with Existing Post-Processing Solutions

By proposing a recipe for AISI 420 steel, a grade that has proven itself in the production of plastic injection molds, AddUp is betting on rapid adoption by industrialists in the tooling field.

“Unlike alloys specially designed for additive manufacturing, which require users to invest in developing suitable post-processing, we offer here a widely used grade,” explains Frédéric Sar, Materials Manager at AddUp. “With AISI 420, the post-printing operations are identical to those of parts produced by forging. Existing solutions in heat treatments, surface treatments, machining settings, and insert grades are directly applicable to printed parts.”

Thus, manufacturers have a wide range of treatments at their disposal, enabling them to target specific properties for each application. For example, the “quenching/tempering” type heat treatments already available for raw 420 steel allow printed parts to display tensile strength characteristics in the range of 1350 to 1980 MPa, with elongation at break values of 2 to 10%, depending on the tempering temperature. And, standard surface treatments, such as nitriding, can significantly increase the surface hardness of parts after machining. Finally, the AISI 420 alloy does not contain cobalt or nickel, making it compatible with the requirements of the REACH directive.

AISI 420 Steel at the Disposal of the WBA Tooling Academy

AddUp has recently installed a FormUp 350 New Generation PBF machine at the WBA (Aachener Werkzeubau Akademie GmbH), one of Germany’s leading technical centers for tooling. The machine is equipped with AISI 420 stainless steel powder and the newly developed recipe, capable of printing parts with meager porosity rates (less than 0.05%, which guarantees durability for molds subjected to high stress). With this new industrial production tool, German tool manufacturers can submit their application cases and will be supported at all stages of their projects, from assistance in designing optimized molds to printing parts and studying the feasibility of mass production. Significant gains are expected, both in terms of productivity and part quality, as demonstrated by a project already completed with AISI 420 for the Siebenwurst Group.

Find out more about AddUp at addupsolutions.com.