Caracol has unveiled the xHF extruder, a new component for its Heron AM platform. The innovation will be presented for the first time at JEC World 2025 in Paris. The extruder offers an extrusion rate of up to 75 kg per hour and supports a wide range of materials. A double chamber and specially developed nozzles allow two materials to be processed simultaneously, opening up new possibilities for the production of large-sized components in the aerospace, shipbuilding, construction and architectural sectors.
The xHF extruder has been developed to combine high production speeds with precision and material versatility. Through advanced plasticizing and thermal control, it minimizes mechanical stress on the components and increases their durability. Four thermal control zones per extrusion chamber ensure uniform processing of demanding plastics. In addition, the system achieves a processing temperature of up to 450°C, allowing high-performance composites to be used efficiently.
Another special feature of the new extruder is its ability to print bi-material layers. This enables the combination of low-cost core materials with a technical outer layer of high-performance thermoplastics, reducing material costs and utilizing the structural advantages of both materials. The compact construction and an optimized center of gravity design ensure high mobility and a maximized print area.
“With this launch, we’re redefining what’s possible in large-scale additive manufacturing,” comments Giovanni Avallone, Chief Innovation Officer and Co-founder of Caracol. “Working within the industry as both a service bureau and a technology provider, we recognize the gap in the market for this high-speed extrusion and advanced multi-material capabilities combination. This extruder will enable manufacturers to produce ultra-large, high-performance composite parts with greater efficiency and precision than ever before, opening up the benefits of AM to more industries without compromising on quality or material flexibility.”
Visitors to JEC World 2025 can experience the Heron AM in action. At booth M92 in hall 5, the production of a lightweight and durable mold for the lamination of composite tanks will be demonstrated live. Caracol experts will be available for technical discussions to discuss the integration of the xHF extruder into industrial manufacturing processes.
Subscribe to our Newsletter
3DPresso is a weekly newsletter that links to the most exciting global stories from the 3D printing and additive manufacturing industry.
