Industrial additive manufacturing specialist CRP USA will present its expertise in selective laser sintering (SLS) combined with fiber-reinforced high-performance polymers at the Xponential AUVSI 2025 trade show in Houston (May 19–22). The focus is on Windform composite materials, specifically developed for 3D printing, which are particularly suited for applications in aerospace and autonomous systems.
Windform materials are based on thermoplastic polymers reinforced with glass or carbon fibers. They offer high strength, thermal stability, and low outgassing—qualities that are crucial in space applications. According to CRP USA, these materials have successfully passed outgassing tests required by major space agencies. The company also holds AS9100D certification, indicating compliance with quality standards for aerospace production.
A key aspect of CRP USA’s approach is the integration of complex geometries and functional features. Additive manufacturing allows for the direct printing of components with integrated cable channels, threads, or mounting points, reducing assembly effort and improving functional reliability. In autonomous systems, these materials are used for structural parts and housings of thermal devices. For CubeSat and SmallSat applications, Windform materials provide high dimensional accuracy under both thermal and mechanical stress.
Vu Mai, Senior Director of Sales at CRP USA, explains: “The strength-to-weight ratio of Windform composites allows us to produce ultra-light parts without sacrificing performance. The ability to print complex features directly into components accelerates production timelines and enhances overall efficiency.”
Chris Brewster, CEO of CRP USA, adds: “Windform composites are engineered to endure both thermal stress and vacuum exposure, making them ideal for high-performance environments. They also eliminate the need for bearings and coatings, streamlining production and reducing component weight.”
At the trade show, CRP USA will demonstrate how additive manufacturing can be effectively applied to highly specialized use cases using real-world examples.
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