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Focus on efficiency and sustainability: 3D Labs ATO Suite impresses at Formnext 2024

Formnext 2024 once again provided a stage for innovations in the field of additive manufacturing (AM). While some exhibitors complained about a lack of visitors, 3D Lab‘s ATO Suite attracted an interested audience. With a modular system that enables the production and reprocessing of metal powders from scrap material, 3D Lab is addressing key challenges in the industry.

“The interest we saw at our stand reflects the industry’s need for solutions that go beyond the conventional,” said Jakub Rozpendowski, CEO of 3D Lab. “Innovating materials isn’t just important— it’s critical to staying competitive in today’s market. The ATO Suite is designed to address this need by offering unmatched flexibility, sustainability, and efficiency.”

The ATO Suite makes it possible to produce high-quality spherical metal powders from different starting materials. This flexibility opens up new possibilities in materials research, particularly in the development of new types of alloys. The system focuses on sustainability and efficiency, which makes it particularly attractive for companies that want to cut production costs and reduce waste.

“This year’s exhibition demonstrated that while the market is shifting, the need for innovation and sustainability remains constant,” said Jakub Rozpendowski, CEO of 3D Lab added. “The ATO Suite is our answer to these challenges, enabling users to take control of their processes and redefine what’s possible in Additive Manufacturing.”

At the trade fair, 3D Lab presented new technologies within the ATO Suite, including ATO Wipe, a system for ultrasonic-based cleaning of raw materials, and ATO Remote Control, which enables centralized control and monitoring of atomizers in real time. These enhancements complement existing functions such as material recovery with ATO Cast and induction melting or powder refinement with ATO Sieve.

The ATO Suite follows a closed-loop approach by recycling production residues such as low-grade powders. This not only reduces waste, but also cuts costs – an important advantage in an increasingly demanding market environment. The success at Formnext underlines the relevance of such sustainable and flexible solutions for the future of additive manufacturing.


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