Home 3D Printer High Resolution DLP 3D Printer “iNTEGRATOR”

High Resolution DLP 3D Printer “iNTEGRATOR”

Integrator is DLP 3D printer based on SLA (stereolithography). Stereolithography, also known as Photo-Solidification, is a 3D printer stacking up resin layer by layer using ultraviolet light.

In comparison with the most well-known FDM and FFF 3D printers, Integrator is far more precise and less time-consuming. In addition, Integrator is characterized by a movable beam projector. Users can produce the best quality printing output by controlling its position according to their own preference.

 

Graph 1. Cost-PerformanceGraph 1. Cost-Performance

Features

Extremely High XY Resolution

Integrator is the fastest and the most precise Desktop 3D printer on the market today. Low resolution makes the surface uneven and rough. However, Integrator can offer satisfactory outputs due to its high resolution.

Compare with Competitors

Winterfell by damm301 (x, y 25um, z 40micron), Stone Gazebo by Herrigold (x, y 25um, z 40micron), Castle gate by kijai (x, y 25um, z 40micron)Winterfell by damm301 (x, y 25um, z 40micron), Stone Gazebo by Herrigold (x, y 25um, z 40micron), Castle gate by kijai (x, y 25um, z 40micron)

Integrator is equipped with a projector of Full HD 1920×1080, and achieved high resolution of maximum xy 25 microns through lens modification. XY resolution is 25 microns and Z resolution is 10 microns, which is 30% higher capability in comparison to other competitors. This high quality resolution allows you to produce extremely intricate and complex designs.

4.7" Eiffel tower by Pranav Panchal (x, y 65um, z 40 um)4.7″ Eiffel tower by Pranav Panchal (x, y 65um, z 40 um)

The above photo displays a model of the Eiffel Tower produced by the Integrator. You can clearly see the precision and clarity in every little detail (i.e. railings) without any blockages. 

 

Industrial Grade LM Stage  

Linear stage module is the crucial element in SLA 3D printers, because it determines the printing quality.

Usually, high resolution linear stage is for industrial usage and very expensive. For this reason, most of the desktop 3D printers on the market today are obliged to install low cost linear stage (Ball bushing, Shaft or only one LM Guide).

However, low-cost linear stage would directly result in impairing printing quality due to its poor durability. For addressing this issue, our team designed and created our own linear stage. Our effort reduced unit cost without sacrificing its precision and performance.

Industrial Grade Linear stage moduleIndustrial Grade Linear stage module

 Highly Adaptable for Various Users

Most of SLA 3D printers do not allow for users to adjust the printing size and its precision freely. However, Integrator is designed to easily adjust the position of the beam projector for various purposes. Its flexibility permits users to actualize a wide range of printing sizes. Therefore, Integrator is highly adaptable for various users.

 Light Barrier & Tilt VAT

During the process of SLA 3D printers based on photo-solidificated resin, the afterglow from the beam projector hardens the resin in the resin tank. Consequently, it damages the bottom of the resin tank and impairs the quality of printing output. To prevent this problem, Integrator installedan automatic light barrier. This barrier prevents resin from hardening, so it ensures a long-term use of the resin.

Also, when printing for long hours, it is natural for the projector light to be shot at a same spot again and again. This repetitive shooting makes resin stagnant and causes a gradual hardening. It causes more adhesion than necessary between the bottom and the object. Eventually, this excessive adhesion damages the bottom and deteriorates the printing quality. And in worst case, it could induce printing failure.

On the other hand, Integrator tilts resin tank to mix resin. This ensures you to maintain high printing quality during long printing period.

Anti UV Polycarbonate Cover

Integrator is hard-wearing and durable because it was produced with anti UV polycarbonate cover. Polycarbonate has impact strength coming to 30 times of acrylic and 250 times of glass. It is so strong that it can be used as bulletproof material.

Also, its UV blocking ratio is over 99% and visible ray transmittance is over 85%. Thanks to this feature, you can install the Integrator everywhere exposed to UV rays (ex. around window… except direct rays of the sun))

Furthermore, Integrator has a transparent cover. It allows you to observe the printing process during your working hours.

Polycarbonate Anti UV coverPolycarbonate Anti UV cover
Direct rays of the sun exposure testDirect rays of the sun exposure test

 project video thumbnail

PLAY

Exposed resin with cover(Left)

We exposed resin to strong direct sunlight for about 5 minutes. We covered the resin (on the left) with our Integrator polycarbonate cover ; but the right one without cover. We can see that the left one is hardened only a little bit but the right one is completely hardened.

Anodized Full Aluminum Body

Integrator is very solid and durable- as it is produced with the aluminum processed by CNC. In addition, the anodized aluminum creates an elegant and chic atmosphere,not only on your desk but also in your work place.

 High Performance CPU

High performance CPU CORTEX-M3 72MHz of the Integrator allows for a much faster printing speed than any other 3D printers.

Cortex-M3 S.T.D, rovitekCortex-M3 S.T.D, rovitek

 Easy &Verified Host Software

We use the verified host software ‘CreationW3D’– as it provides advanced functions like Slicing, Anti-aliasing, Object Hollow and automatic support generation. Also, the user manual and the forum provided by DataTree3D will make your work much simpler. (License is included in printer price)

Forum : http://www.buildyourownsla.com/forum/

Host software "CreationW3D"Host software “CreationW3D”

 Easily Replaceable VAT and Detachable Build Plate

Integrator does not need any extra wrench operation for replacing VAT. All you have to do is to lightly push the toggle clamps to replace a resin tank. Also, you can easily level and detach a build plate by unfastening a ball head.

Build plate with ball headBuild plate with ball head

For Various Users

3D Character Designer

Thanks to its high resolution, Integrator is able to print ultra-fine details. Designers will get the clearest printing outputs as they desire. In addition, its high printing speed will save your precious work time.

Indian Rhino Mom & Boy, Designed by Rie Ito (x, y 63um, z 100um)Indian Rhino Mom & Boy, Designed by Rie Ito (x, y 63um, z 100um)
Fire and Ice (x, y 63um, z 100um) (Left), Superman sculpture (Right) Designed by Alejandro Pereira (x, y 53um, z 100um)Fire and Ice (x, y 63um, z 100um) (Left), Superman sculpture (Right) Designed by Alejandro Pereira (x, y 53um, z 100um)

Rie itoAlejandro Pereira

Engineers

Engineers and companies usually spend a lot of time in creating prototypes. Integratorminimizes prototype-making time (minimum 1-2 hours to maximum 24 hours). It will improve your work capability considerably.

Alloy Wheel by Muhammad Anzar Sareshwala (x, y 63um, z 100um)Alloy Wheel by Muhammad Anzar Sareshwala (x, y 63um, z 100um)
Spur Gear Train by Abdellah BOUNIB (x, y 63um, z 100um)Spur Gear Train by Abdellah BOUNIB (x, y 63um, z 100um)

Artists

Integrator enables you to create projects in a faster and more delicate way. It is commonly thought that it is not easy for artists to realize geometric patterns in their creative works. With the help of the Integrator, they will be able to materialize these geometric patterns easily and even smooth surfaces.

Winged Victory of Samothrace by CosmoWenman (x, y 63um, z 40um), Paris lamp by LeFabShop (x, y 63um, z 100um), Athena Bust(Greek Statue 3D Scan)by 3DWP (x, y 63um, z 40um)Winged Victory of Samothrace by CosmoWenman (x, y 63um, z 40um), Paris lamp by LeFabShop (x, y 63um, z 100um), Athena Bust(Greek Statue 3D Scan)by 3DWP (x, y 63um, z 40um)

Jewelry Designers

Integrator is especially optimized in creating small and sophisticated jewelries. It increases the likelihood of success in creating delicate molds and casts. Also, its high printing speed will allow jewelry designers to actualize their ideas in a short period of time.

Open source hardware ring by DjSplitterPro (x, y 25um, z 40um), Cocktail Ring by Abhijit Parvi (x, y 25um, z 40um)Open source hardware ring by DjSplitterPro (x, y 25um, z 40um), Cocktail Ring by Abhijit Parvi (x, y 25um, z 40um)
Rosette ring 2 by jose alfredo, Celtic Ring Solitaire by jose alfredo(x, y 25um, z 40um)Rosette ring 2 by jose alfredo, Celtic Ring Solitaire by jose alfredo(x, y 25um, z 40um)
Ititoli ring by jose alfredo(x, y 25um, z 40um)Ititoli ring by jose alfredo(x, y 25um, z 40um)

Architects

For architects, it is very important to make prototypes for developing their ideas. Architects often spend a lot of money and time for it. Integrator is time-consuming and cost-effective- as you can print any intricate and complex prototypes without constraints.

Leaning Tower of Pisa by Chrisibub (x, y 63um, z 100um), Sioux Falls Cathedral - South Dakota USA by MiniWorld (x, y 53um, z 100um)Leaning Tower of Pisa by Chrisibub (x, y 63um, z 100um), Sioux Falls Cathedral – South Dakota USA by MiniWorld (x, y 53um, z 100um)
Santa Rosa de Viterbo by MiniWorld (x, y 53um, z 100um), Roman Colosseum by CausalJoemama7 (x, y 50um, z 40um)Santa Rosa de Viterbo by MiniWorld (x, y 53um, z 100um), Roman Colosseum by CausalJoemama7 (x, y 50um, z 40um)

Medical Field & Research

Integrator will be a great help to the medical field. Bones and internal organs printed by the Integrator can be used for treatment and for research.

Neck Vertebr by JulPal (x, y 63um, z 40um)Neck Vertebr by JulPal (x, y 63um, z 40um)

For Others

Integrator can be installed in print shops and can be used for educational purposes (for students and teachers).

Compatible Resin Type

Integrator is compatible with most of the commercial resins on the market today. (420nm)

Integrator will be shipped almost assembled (90%) in order to reduce  shipping cost and custom duties. It is so easy and simple to assemble.    We will also provide a manual.

Check out the Kickstarter project!