Hyliion relies on 3D printing with M Line System for the production of KARNO generators

Hyliion Holdings Corp, a developer of sustainable power generation technologies, has commissioned the first M Line additive manufacturing system from Colibrium Additive, a GE Aerospace company, in the US. This advanced system will support the production of KARNO generator technology, for which Hyliion has ordered additional M Line machines. Further systems are scheduled for delivery by 2025.

The introduction of M Line technology represents a significant advance in production for Hyliion. According to the company, the system enables an up to four-fold increase in parts production per machine compared to the printers previously used. In particular, the complex geometries of the components, which are essential for the high efficiency of the KARNO generators, can only be realized through additive manufacturing.

“We are proud to support Hyliion with our M Line technology,” said Chris Schuppe, CTO of Colibrium Additive. “Featuring a modular design that separates Laser Processing and Material Handling systems, these machines aim to streamline operations, reduce production times, and optimize manufacturing processes, making them an optimal choice for producing the KARNO generator’s complex parts in full-scale production.”

KARNO generators use advanced thermal and electrical systems to produce electricity from over 20 different fuels. They provide both AC and DC power with higher efficiency and lower emissions than conventional generators. These features position the technology as a pioneer in the field of low-emission power generation.

“The M Line systems are a pivotal advancement in Hyliion’s journey to scale manufacturing,” said Thomas Healy, Founder and CEO of Hyliion. “By incorporating this state-of-the-art technology in our production process, we are significantly enhancing our capacity to meet the growing demand for our KARNO generators in 2025 and beyond.”