Laser projection in 3D scanning improves manufacturing processes

Creaform, an AMETEK company, has extended the functionality of its metrology software with a new laser projection add-on module. This add-on for the Inspection module of the Creaform Metrology Suite makes it possible to compare scan data with CAD models and project critical information directly onto components. By integrating Virtek Vision’s technology, the system improves precision and efficiency in various industrial applications.

The process follows the Scan > Analyze > Project principle. Components are scanned, deviations are analyzed and relevant data is projected directly onto the physical surface. The pick-and-project function uses dynamic referencing, enabling real-time projection of selected elements with just one click. As both the 3D scanner and the projection system access identical reference marks, the two technologies can be seamlessly integrated into existing work processes.

In foundries, aerospace, heavy industry and the energy and defence sectors, the system offers various optimization options. When reworking high-quality components, operators can visualize the dimensional tolerances directly on the surface of the workpiece and thus carry out machining operations with a high degree of accuracy. When assembling complex assemblies, the projection of assembly information supports error-free placement of the components. The system also optimizes the positioning of raw material on CNC machines, thereby reducing set-up times.

“This latest addition to the Creaform Metrology Suite leverages the synergy between Creaform and Virtek technologies to provide a truly unique solution on the market,” explains Simon Côté, Product Manager at Creaform. “The combination of metrological 3D laser projection and portable 3D scanning opens up completely new possibilities for reducing defects and increasing production efficiency for high-value components and complex assemblies.”

The laser projection add-on module will be presented at JEC World 2025, where interested parties will have the opportunity to experience the system in a live demonstration.