A patient-specific 3D-printed scaphoid replacement was recently successfully implanted at the Davis Medical Center in West Virginia. The operation was performed by Michael J. Hurst, a podiatry specialist, in cooperation with the company restor3d. An additively manufactured implant was used, which was precisely adapted to the patient’s individual anatomy on the basis of detailed medical imaging.
The scaphoid bone, also known as the navicular bone, is a central component of the arch of the foot and plays an important role in stability and mobility. In this particular case, the natural bone tissue was no longer functional due to a lack of blood supply. By using additive manufacturing, it was possible to produce a custom-fit replacement made of biocompatible material that replicates both the structural and functional properties of the original.
The implant was manufactured on the basis of high-resolution CT data, which was transferred into a printable model. Compared to standardized implants, this procedure allows for a more precise reconstruction and can lead to a shorter rehabilitation time postoperatively.
“This is a big step forward for patient care in our region,” Dr. Hurst said. “restor3d’s custom, 3D-printed implant allowed us to match the patient’s unique anatomy. Using detailed scans of the patient’s foot, we were able to design a bone replacement that fit precisely. These implants can restore natural function and structure more precisely than traditional methods, improving outcomes and reducing recovery time.”
The procedure is also seen at the institutional level as evidence of the integration of advanced manufacturing technologies into clinical practice.
“This surgery is a great example of the quality, forward-thinking care we’re bringing to our community,” said Ronald J. Andro, MSHSM, MSHES, BSN, RN, Senior Vice President of Davis Health System and Chief Administrative Officer of Davis Medical Center. “This groundbreaking procedure is the latest example of Dr. Hurst’s and Dr. Hughes’ commitment to bringing modern advancements in podiatric foot and ankle surgery to patients in our region. Their expertise in complex foot and ankle conditions, combined with innovative surgical approaches, has elevated the standard of care for reconstructive procedures in our state. We’re proud of our team and their commitment to providing advanced treatments close to home.”
“This procedure is just one example of the unique solutions that Drs. Hurst and Hughes are now able to provide to patients with challenging foot and ankle injuries and diagnoses,” said Ben Altmeyer, Regional Representative, restor3d.
With patient-specific 3D implants, even complex conditions can be treated more efficiently and closer to the patient’s home.
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