Sustainable metal powder production: Continuum Powders opens new plant in Houston

Continuum Powders, a sustainable metal powders company for the manufacturing industry, has announced the opening of its new headquarters and green manufacturing facility in Houston, Texas. The facility, billed as the largest sustainable metal powder production facility in North America, is scheduled to be unveiled during an event on December 5th. The advanced technology for the low-carbon production of metal powders will be demonstrated.

The new facility marks a milestone for Continuum Powders and demonstrates the company’s commitment to environmental responsibility. The entire site has been designed as a green manufacturing center, relying on low-emission gas systems and energy from partners with net-zero emissions. The aim is to achieve the lowest carbon footprint among comparable production facilities. In addition to an energy-efficient infrastructure and the use of renewable energy, the plant integrates innovative recycling methods to close the material loop.

“Our new Houston facility not only expands our production capabilities but also allows us to scale our mission of decarbonizing the manufacturing industry,” said Rob Higby, CEO of Continuum Powders. “We are committed to providing high-quality, cost-competitive metal powders while minimizing environmental impact. Our technology represents a distinct advantage in the market, offering sustainable solutions that align with the needs of forward-thinking industries.”

Continuum Powders’ technology, including the patented Greyhound M2P (Melt-to-Powder) process, is at the heart of the new plant. This plasma atomization process allows metal waste to be converted directly into high-quality powder. The process reduces transportation routes, material preparation and the need for primary smelting, which lowers both costs and environmental impact. Customers from industries such as aerospace, automotive, energy and defense benefit from the precise customization and high quality of the products.

“Houston represents a leap forward in our operational efficiency and sustainability efforts,” said Rizk Ghafari, COO of Continuum Powders. “By combining state-of-the-art technology with our commitment to decarbonization, we are not only supporting our customers’ needs but also setting a new benchmark for responsible manufacturing in the industry.”

The investment also brings economic benefits for the region, creates jobs and strengthens the local economy. It underscores Continuum Powders’ role as an innovator and partner in an increasingly sustainability-oriented industry.

“Ara Partners is proud to support Continuum Powders in its efforts to decarbonize metal powder production,” said Cory Steffek, Partner at Ara Partners. “The new Houston facility is a key step in our shared mission to transform industrial practices for a more sustainable future.”