
Planetary gears are often considered complex components – especially in mechanical engineering or robotics. However, with the right approach, they are surprisingly easy to design and produce using a 3D printer. YouTuber Robert Murray-Smith demonstrates in a video how to design and print a functioning 5:1 gearbox step by step. He also provides the appropriate STL files on Thingiverse.
The concept is based on three central components: the sun gear in the middle, several planetary gears and the outer ring gear (ring). The correct distribution of the number of teeth is crucial for the geometry. The formula is simple: the number of teeth on the ring gear corresponds to the sum of twice the number of teeth on the planetary gear and the sun gear. For a sun gear with 20 teeth and planetary gears with 30 teeth each, this results in a ring gear with 80 teeth. This basis allows a transmission ratio of 5:1.
Robert Murray-Smith uses the online tool STLgears.com, which generates various gear designs such as spur, hollow or herringbone gears as STL files. For the version presented, he uses double-helical gears, also known as herringbone gears, which are particularly suitable for 3D-printed “print-in-place” designs. The gears mesh together cleanly without the need for additional post-processing.
For production, the developer recommends minimally reducing the size of the planetary gear to ensure a sufficient fit and mobility directly after printing. All components are aligned in Tinkercad and prepared for assembly.
The model is primarily for demonstration purposes, but provides a practical introduction to the design of functional gears with the 3D printer.
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