Harlow-based O-I Manufacturing Ltd has recently announced its investment in an R320 vibratory finishing machine from Rösler UK. This strategic decision marks a significant step towards more sustainable production processes. Rösler, renowned for its innovative mass finishing and shot blasting solutions, delivers state-of-the-art vibratory circular vibrators with its R-series, which are characterized by robustness, efficiency and precision.
Colin Spellacy, Head of Sales at Rösler UK says, “The R model rotary vibrator range are equipped with a flat-bottom processing bowl. They are ideal for finishing large, bulky, but also delicate work pieces. The work pieces are protected by being perfectly embedded in the processing media. Components that must not touch each other during the process, can be individually treated in chambers created by so-called ‘paddle wheel’ dividers. Together, these characteristics make Rosler’s R range suitable for demanding finishing applications such as those at O-I Manufacturing, ensuring high-quality results with reduced processing times and lower operational costs.”
O-I Manufacturing, specializing in the production of glass containers for the food and beverage industry, places great importance on sustainability and innovation. The company was looking for a finishing machine that not only delivers high-quality results, but is also environmentally friendly. The R320 meets these requirements with advanced dosing systems that enable a 60% saving on water and consumables, reducing operating costs and minimizing environmental impact.
Nick Jackman, Mould Shop Supervisor at O-I Manufacturing says, “The R320 ticks all the boxes for us when it comes to green credentials and is an excellent investment for the future. The heavy reduction in daily fresh water and compound usage saves not just money, but ultimately the planet which is central to how O-I Manufacturing operates. The new R320 is being used for the polishing of glass plungers (for which we need a machine that can deal with delicate components) and replaces an old Rösler machine which was installed in 1992 and had therefore seen over 30 years of service, testament to the robustness of the company’s machines.”
In addition, the R320 is characterized by a high level of user-friendliness, made possible by pre-programmable start times, which allow polishing processes to be carried out efficiently even before work begins.
Jackman continues, “From the sustainability angle again, the new R320 comes with a powerful and efficient motor which minimises energy usage. Also, the machine is made with a noise absorbing lid and cabin enclosure which reduces noise emission for which users are extremely grateful. The standard and delayed start timers have enhanced our process automation by providing precise control over run times, improving consistency, efficiency, and safety, while optimising consumable usage and reducing labour costs.”
The seamless communication with the Rösler team from initial contact through to installation and beyond underlines the successful partnership that has reinforced O-I Manufacturing’s choice. Rösler’s commitment to being a full-service provider of machines, media and consumables, as well as comprehensive support in all areas from process development to staff training, plays a key role in its success in industrial finishing applications.
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