MTL and 3DMZ 3D print seating for CLUB3

More Than Layers (MTL), a design studio, and 3D Makers Zone (3DMZ), an industrial 3D printing network, have collaborated with ADAXIS to produce the Model.C3, a fully 3D printed piece of furniture.

The Model.C3, a lounge piece of furniture created entirely by 3D printing, is the result of a partnership between MTL, a computational design studio, and 3DMZ, an industrial 3D printing facility. The piece of furniture was developed especially for CLUB3 in the Patronaat in Haarlem, a cultural center and musicvenue that has been revitalized.

What makes the Model.C3 unique is its modular design, which allows different configurations for different areas within CLUB3. From a nightclub ambience to a more intimate DJ stage and exhibition area, the Model.C3 adapts seamlessly to the different functions. The design features natural curves and a white color palette throughout, contributing both functionally and aesthetically to the atmosphere of the venue.

The advancement in large-format 3D printing is exemplified by the use of a robotic arm that outperforms conventional printing methods. Unlike traditional layer-by-layer printing, the robotic arm used for the Model.C3 allows for multi-directional printing, enabling complex designs and increased structural integrity.

ADAXIS’ AdaOne software plays a crucial role in controlling the robotic arms for large format printing by converting designs into machine-readable code. AdaOne enables rapid iteration and customization of the manufacturing process, which is critical to maintaining quality without compromising the project’s ambitious design goals.

In the words of Michael John Sweers, Founder of More Than Layers: “In the Club3 project, our goal was to push the boundaries of design innovation while ensuring each concept was fully realizable. Traditionally, the journey from design conception to a manufacturable product involves numerous iterations, often requiring us to revisit earlier stages due to manufacturability constraints. This is a time-consuming process and also limits our creative exploration.

AdaOne reformed our workflow, streamlining the transition from initial design to a manufacturable configuration. One of the standout features of AdaOne was its simplification of the slicing process for robotic arms. This allowed our designers to validate their concepts at an early stage, broadening the scope for creative exploration. We could explore a wider range of design options with our client without the usual back-and-forth. It effectively bridged the gap between creativity and practicality, ensuring that our designs were not just imaginative but also fully realizable.

Additionally, manufacturing large, interconnected parts presents its own set of challenges. AdaOne’s capability for quick iterations was crucial, enabling us to adjust the manufacturing process on the fly and maintain high-quality output without compromising on the project’s ambitious design goals.”